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Solar Thermal Evacuated Tube Collectors

Our Solar Thermal evacuated tubes are ideal for supplying domestic hot water as well as heating swimming pools. Solar tubes ensure a long service life by application of high-quality, corrosion proof materials. Furthermore, the panels guarantee high energy yields with their small collector gross areas.

Due to the circular absorber area, each individual tube always has the optimal adjustment towards the sun, this in turn ensures that both direct and diffuse solar radiation is optimally collected by the circular absorber. In case of a tube breaking it is possible to exchange tubes without emptying the collector unit of the solar fluid. Unused surplus in summer is lower than with a flat-panel collector, whereas the gains in winter are higher.

 

Useful Design Points

For a solar thermal system to work to its optimum capacity a south facing roof is ideal. However, it is still possible to install a solar water heating system if your home has an east-west orientation by increasing the area of panel installed. One option is to mount one panel on the east orientation to collect heat in the morning, with another panel on the west orientation to collect the heat in the afternoon. It is not advisable to place solar panels on a north-facing roof.

In addition, this roof area cannot be overshaded by nearby buildings, trees or other objects.

The panel should be placed at an angle between 25° to 60°.

The variety of installation methods ensures that almost any type of building can have a solar thermal system installed.

 

Installation Methods

Our evacuated tubes are suitable for pitch roof and flat roof mounting as well as free standing mounting and facade assembly. The tubes however can not be integrated into a roof; they are always fitted once the roof is completed.

 

Technical Specification

The Solar evacuated tube consists of 3 main components: evacuated tubes, CPC mirrors and collecting box with heat transfer unit

The evacuated tubes

The evacuated tubes are composed of two glass tubes which in each case are half spherically closed on one side and fused together on the other side. The gab between the tubes is evacuated. In addition, the internal glass tube is provided with on its external surface with a highly selective layer and thus designed as an absorber. It is an aluminum nitrite sputter layer which is characterized by very low emission and very good absorption.

The CPC mirror

In order to increase the efficiency of the evacuated tube, a highly reflective, weather proof CPC mirror (Compound Parabolic Concentrator) is placed behind the evacuated tubes. The special mirror geometry ensures that even at unfavourable irradiation angles direct and diffuse sunlight falls onto the absorber. This substantially improves the energy yield of a solar collector.

Collecting box and heat transfer unit

The insulated collecting and distribution pipes are located inside the collecting box.

In all systems the solar circuit is a closed loop and does not contain the water that you use. Instead the water is pumped around the circuit absorbing heat in the solar panel and transferring it to the water in the hot water cylinder

Evacuated Tube Collector

Number of evacuated tubes

18

Aperture area, DIN 4757-4 or EN 12975

64.2%

c1 with wind, in relation to aperture

0.89 W/(m2k)

c2 with wind, in relation to aperture

0.001 W/(m2k)

KΘ,trans (50o), in relation to aperture

1

KΘ,long (50o), in relation to aperture

0.9

Yield forecast(aperture area 3 m2)

651 kWh/m2a

Yield forecast(aperture area 5 m2)

589 kWh/m2a

Grid dimensions(length, height, depth)

2.08 x 1.64 x 0.1m

Gross surface area

3.41m2

Aperture area

3.0m2

Collector contents

2.4l

Weight

54kg

Max. working overpressure

10 bar

Max. stagnation temperature

295oC

Connection diameter diameter, clamping ring

15mm

Sensor sleeve

6mm

Collector material

Al/ Cu / glass / silicone / PBT / EPDM / TE

Glass tube material

Borosilicate glass 3.3

Selective absorber coating material

Aluminium nitrite

Glass tube (Ø ext. /Ø int. /wall thickness /tube len.)

47/37/1.6/1500

Colour (aluminium frame profile, anodised)

Aluminium grey

Colour (plastic parts)

black

Thermal shock test

2COL282 ITW test no.

Hailstone test according to DIN EN 12975-2

435/142448 TÜV test no.

Other tests and approvals

EN 12975, RAL UZ 73, Solar Keymark, ISO 9001

DIN CERTCO - Register number

011-7S113R

 

 

 

What is Solar Thermal?

A solar water heating system collects heat from the sun and uses it to help heat your water. It can provide hot water for taps, showers, baths and swimming pools.

 

Benefits of Solar Thermal Energy

A correctly sized solar thermal system will produce 60-70% of your annual hot water requirements, even on a cloudy day, lowering your usage of oil, gas or electricity and negating the CO2 these fuels create.

 

1. Suitable for all homes
2. Simple and reliable technology
3. Dramatic reduction in energy costs
for hot water
4. Reduces your dependency on depleting
natural resources
5. Increases the value your property
6. SEI registered product
7. Aesthetically pleasing
8. Your choice of collector ( Integrated in
the roof/roof mounted/ground mounted)
9. Maintenance Free

 

A CORRECTLY SIZED SOLAR THERMAL SYSTEM WILL PROVIDE 60 – 70 % OF YOUR TOTAL ANNUAL HOT WATER REQUIREMENTS, 100% DURING SUMMER MONTHS.

 

Our high performance solar panels represent the heart of the solar thermal transfer system; they convert incident sunlight/solar energy into heat. Thanks to their clear, high transparency, low-iron glass, our panels achieve a high degree of heat transmission. The heat is generated through the absorption of the sun's rays by a dark colour coated absorber sheet of the panels. When there is sufficient daylight a pump kicks in and frost protected, non-toxic solar fluid circulates through the system/pipe work. The heat transfer fluid in the piping system absorbs the heat and is pumped to the hot water tank where the heat is transferred to the surrounding water in the tank by a heat exchanger. Your existing method for heating water acts as a backup for when there is insufficient sunlight.

 

How Solar Thermal works

 

 

Our high performance solar panels represent the heart of the solar thermal transfer system; they convert incident sunlight/solar energy into heat. Thanks to their clear, high transparency, low-iron glass, our panels achieve a high degree of heat transmission. The heat is generated through the absorption of the sun's rays by a dark colour coated absorber sheet of the panels. When there is sufficient daylight a pump kicks in and frost protected, non-toxic solar fluid circulates through the system/pipe work. The heat transfer fluid in the piping system absorbs the heat and is pumped to the hot water tank where the heat is transferred to the surrounding water in the tank by a heat exchanger. Your existing method for heating water acts as a backup for when there is insufficient sunlight.

 

Solar Energy Consumption as Percentage of Total Consumption

Typical example of the contribution by solar to total hot water requirements, this graph is based on a house with 2 solar panels totalling 4.6m2 with a 250 litre tank to serve a family of 4.

 

Flat Plate Collectors

Our flat plate collectors are know for their efficiency, durability and ease of handling. The laser welded absorber provides high aesthetic result and long life operation. The whole collector is manufactured in absolute industrialized way which ensures the top quality we offer. The collector has been tested in many laboratories around the world and is certified for its efficiency and durability.

 

 

 

Flat Plate Collectors
Model CGSFP 2.09
Overall area (m2) 2,09
Absorber area (m2) 1,92
Aperture area (m2) 1,92
Length (mm) 2030
Width (mm) 1030
Height (mm) 87
Overall weight (kg) 48,2
Absorber Type Grid
Absorber’s Capacity 1.97
Coating Selective
Thickness (mm) 0,50
Absorption 95% +/- 2%
Emission 5% +/- 2%
Max working pressure (bar) 10
Heat transfer medium Propylene glycol
Certificate Solar key mark

 

Technical Specification

Flat-plate collectors

Size (L x W x D) 2152 x 1252 x 93 mm
Collector surface 2.69 m2
Weight 55.0 kg
Efficiency 80.8 %
Coefficient of heat loss 3.518 W/m2K
Angle of radiation correction factor 0.96
Thermal output 2.0 kW

Absorber

Emission 5.0 %
Absorption 95.0 %
Absorber surface 2.52 m2
Aperture surface 2.51 m2
Material Copper
Coating Sunselect

Hydraulics

Heat transfer volume 2.0 l
Minimum volume flow 2.5 l/min
Pressure loss (2.5 l/min solar fluid) 126.8 mbar
Connection 12.0 mm Cu pipe
Type of connector Clamping ring
Operating pressure 3.2 bar
Permissible operating excess pressure 10 bar
Test pressure 20 bar
Standstill temperature 210 o
Permissible flow temperature 120 o

Front cover

Solar glazing Low-iron, high transparency
Transmittance 91.0 %
Thickness 4.0 mm

 

Solar Thermal Evacuated Tube Collectors

Our Solar Thermal evacuated tubes are ideal for supplying domestic hot water as well as heating swimming pools. Solar tubes ensure a long service life by application of high-quality, corrosion proof materials. Furthermore, the panels guarantee high energy yields with their small collector gross areas.

Due to the circular absorber area, each individual tube always has the optimal adjustment towards the sun, this in turn ensures that both direct and diffuse solar radiation is optimally collected by the circular absorber. In case of a tube breaking it is possible to exchange tubes without emptying the collector unit of the solar fluid. Unused surplus in summer is lower than with a flat-panel collector, whereas the gains in winter are higher.

 

Useful Design Points

For a solar thermal system to work to its optimum capacity a south facing roof is ideal. However, it is still possible to install a solar water heating system if your home has an east-west orientation by increasing the area of panel installed. One option is to mount one panel on the east orientation to collect heat in the morning, with another panel on the west orientation to collect the heat in the afternoon. It is not advisable to place solar panels on a north-facing roof.

In addition, this roof area cannot be overshaded by nearby buildings, trees or other objects.

The panel should be placed at an angle between 25° to 60°.

The variety of installation methods ensures that almost any type of building can have a solar thermal system installed.

 

Installation Methods

Our evacuated tubes are suitable for pitch roof and flat roof mounting as well as free standing mounting and facade assembly. The tubes however can not be integrated into a roof; they are always fitted once the roof is completed.

 

Technical Specification

The Solar evacuated tube consists of 3 main components: evacuated tubes, CPC mirrors and collecting box with heat transfer unit

The evacuated tubes

The evacuated tubes are composed of two glass tubes which in each case are half spherically closed on one side and fused together on the other side. The gab between the tubes is evacuated. In addition, the internal glass tube is provided with on its external surface with a highly selective layer and thus designed as an absorber. It is an aluminum nitrite sputter layer which is characterized by very low emission and very good absorption.

The CPC mirror

In order to increase the efficiency of the evacuated tube, a highly reflective, weather proof CPC mirror (Compound Parabolic Concentrator) is placed behind the evacuated tubes. The special mirror geometry ensures that even at unfavourable irradiation angles direct and diffuse sunlight falls onto the absorber. This substantially improves the energy yield of a solar collector.

Collecting box and heat transfer unit

The insulated collecting and distribution pipes are located inside the collecting box.

In all systems the solar circuit is a closed loop and does not contain the water that you use. Instead the water is pumped around the circuit absorbing heat in the solar panel and transferring it to the water in the hot water cylinder

Evacuated Tube Collector

Number of evacuated tubes

18

Aperture area, DIN 4757-4 or EN 12975

64.2%

c1 with wind, in relation to aperture

0.89 W/(m2k)

c2 with wind, in relation to aperture

0.001 W/(m2k)

KΘ,trans (50o), in relation to aperture

1

KΘ,long (50o), in relation to aperture

0.9

Yield forecast(aperture area 3 m2)

651 kWh/m2a

Yield forecast(aperture area 5 m2)

589 kWh/m2a

Grid dimensions(length, height, depth)

2.08 x 1.64 x 0.1m

Gross surface area

3.41m2

Aperture area

3.0m2

Collector contents

2.4l

Weight

54kg

Max. working overpressure

10 bar

Max. stagnation temperature

295oC

Connection diameter diameter, clamping ring

15mm

Sensor sleeve

6mm

Collector material

Al/ Cu / glass / silicone / PBT / EPDM / TE

Glass tube material

Borosilicate glass 3.3

Selective absorber coating material

Aluminium nitrite

Glass tube (Ø ext. /Ø int. /wall thickness /tube len.)

47/37/1.6/1500

Colour (aluminium frame profile, anodised)

Aluminium grey

Colour (plastic parts)

black

Thermal shock test

2COL282 ITW test no.

Hailstone test according to DIN EN 12975-2

435/142448 TÜV test no.

Other tests and approvals

EN 12975, RAL UZ 73, Solar Keymark, ISO 9001

DIN CERTCO - Register number

011-7S113R

 

What is Solar Thermal?

A solar water heating system collects heat from the sun and uses it to help heat your water. It can provide hot water for taps, showers, baths and swimming pools.

 

Benefits of Solar Thermal Energy

A correctly sized solar thermal system will produce 60-70% of your annual hot water requirements, even on a cloudy day, lowering your usage of oil, gas or electricity and negating the CO2 these fuels create.

 

1. Suitable for all homes
2. Simple and reliable technology
3. Dramatic reduction in energy costs
for hot water
4. Reduces your dependency on depleting
natural resources
5. Increases the value your property
6. SEI registered product
7. Aesthetically pleasing
8. Your choice of collector ( Integrated in
the roof/roof mounted/ground mounted)
9. Maintenance Free

 

A CORRECTLY SIZED SOLAR THERMAL SYSTEM WILL PROVIDE 60 – 70 % OF YOUR TOTAL ANNUAL HOT WATER REQUIREMENTS, 100% DURING SUMMER MONTHS.

 

Our high performance solar panels represent the heart of the solar thermal transfer system; they convert incident sunlight/solar energy into heat. Thanks to their clear, high transparency, low-iron glass, our panels achieve a high degree of heat transmission. The heat is generated through the absorption of the sun's rays by a dark colour coated absorber sheet of the panels. When there is sufficient daylight a pump kicks in and frost protected, non-toxic solar fluid circulates through the system/pipe work. The heat transfer fluid in the piping system absorbs the heat and is pumped to the hot water tank where the heat is transferred to the surrounding water in the tank by a heat exchanger. Your existing method for heating water acts as a backup for when there is insufficient sunlight.

 

How Solar Thermal works

 

Our high performance solar panels represent the heart of the solar thermal transfer system; they convert incident sunlight/solar energy into heat. Thanks to their clear, high transparency, low-iron glass, our panels achieve a high degree of heat transmission. The heat is generated through the absorption of the sun's rays by a dark colour coated absorber sheet of the panels. When there is sufficient daylight a pump kicks in and frost protected, non-toxic solar fluid circulates through the system/pipe work. The heat transfer fluid in the piping system absorbs the heat and is pumped to the hot water tank where the heat is transferred to the surrounding water in the tank by a heat exchanger. Your existing method for heating water acts as a backup for when there is insufficient sunlight.

 

Solar Energy Consumption as Percentage of Total Consumption

Typical example of the contribution by solar to total hot water requirements, this graph is based on a house with 2 solar panels totalling 4.6m2 with a 250 litre tank to serve a family of 4.

 

Flat Plate Collectors

Our flat plate collectors are know for their efficiency, durability and ease of handling. The laser welded absorber provides high aesthetic result and long life operation. The whole collector is manufactured in absolute industrialized way which ensures the top quality we offer. The collector has been tested in many laboratories around the world and is certified for its efficiency and durability.

 

Flat Plate Collectors
Model CGSFP 2.09
Overall area (m2) 2,09
Absorber area (m2) 1,92
Aperture area (m2) 1,92
Length (mm) 2030
Width (mm) 1030
Height (mm) 87
Overall weight (kg) 48,2
Absorber Type Grid
Absorber’s Capacity 1.97
Coating Selective
Thickness (mm) 0,50
Absorption 95% +/- 2%
Emission 5% +/- 2%
Max working pressure (bar) 10
Heat transfer medium Propylene glycol
Certificate Solar key mark

 

Technical Specification

Flat-plate collectors

Size (L x W x D) 2152 x 1252 x 93 mm
Collector surface 2.69 m2
Weight 55.0 kg
Efficiency 80.8 %
Coefficient of heat loss 3.518 W/m2K
Angle of radiation correction factor 0.96
Thermal output 2.0 kW

Absorber

Emission 5.0 %
Absorption 95.0 %
Absorber surface 2.52 m2
Aperture surface 2.51 m2
Material Copper
Coating Sunselect

Hydraulics

Heat transfer volume 2.0 l
Minimum volume flow 2.5 l/min
Pressure loss (2.5 l/min solar fluid) 126.8 mbar
Connection 12.0 mm Cu pipe
Type of connector Clamping ring
Operating pressure 3.2 bar
Permissible operating excess pressure 10 bar
Test pressure 20 bar
Standstill temperature 210 o
Permissible flow temperature 120 o

Front cover

Solar glazing Low-iron, high transparency
Transmittance 91.0 %
Thickness 4.0 mm

 

Installation Methods

There are several methods of installation available when choosing a CareyGlass Solar system. The variety of installation methods ensures that almost any type of building can have a solar thermal system installed.:
• In roof system (Integrated roof light installation), whereby panels would be mounted once felt and battens are completed, before the roof is slated/tiled, making them more flush with the roof. This system is most commonly used in new builds.
• On roof system (Roof mounted installation). This system is mounted on an existing roof, on both new and existing buildings.
• Facade style system. If there is no roof space available we can mount a system on your wall.
• Canopy style.
• Flat roof system. Panels can also be fitted on a steel frame either in the garden or on a flat roof surface using our A frame
• On an adjacent building, i.e . garage